Technology

Using high tenacity fibers and an innovative UV coating formula, this is the best fabric to cover the leech panels of Code Zeros, downwind sails, and other roller furling sails. At 133 grams per square meter, Sun-Tec is light enough to fly in light air, but rivals much heavier fabrics in UV resistance and abrasion. Challenge designed Sun-Tec with rugged double beam ripstops in both directions of the cloth, with a sailcloth finish inside for increased stability. Sun-Tec is based on the Code-Tec 135 taffeta, so it has the same feel and strength as Code- Tec asymmetrical fabric, meaning your UV cover will stretch the same as the base sail material, making for smoother transitions between UV cover and the body of the sail

  • High tenacity fibers: excellent breaking, tear strength, UV resistance.

  • Coated one side only.

  • Sun-Tec coating alone greatly increases life of underlying substrate.

  • Sun-Tec provides as good UV protection as other commonly used cover fabrics over twice its weight.

Sun-Tech

Fabric ID Description
Weight
SM oz gsm
Width
in cm
Rolls
yd
SUNTEC Sun-Tec 3.09 133 56 142 50
SUNTECPSA Sun-Tec PSA 3.30 141 56 142 50

Insignia & PSA Fabrics

Acrylic based pressure sensitive adhesive fabrics bond aggressively to woven and laminated sailcloth.

  • Available in USA warehouse only.

  • Special order. Please inquire.

Insignia & PSA Fabrics

Fabric ID Description
Weight
SM oz gsm
Width
in cm
IN Polyester Insignia Fabric 3.3 141 56 142
IUV* TiO2 Coated Polyester Taffeta with PSA 3.5 150 56 142

Challenge RBC

Challenge RBC is single-ply woven polyester with environmentally friendly C0 DWR (no fluorocarbons) on the outside, and a water-resistant PU coating on the inside. Each yard contains over 10 recycled plastic water bottles, and saves about one pound of carbon emissions compared to nylon bag cloth.

  • Stocked in German warehouse, other colors available from USA or by special order

Challenge RBC

Fabric ID Description
Weight
SM oz gsm
Width
in cm
RBC450RS Recycled Sail Bag Fabric 5.4 220 58 147

Ultra Patch

Fabric ID Description
Weight
SM oz gsm
Width
in cm
UPE100GPSA Ultra100 PSA Grey (Storm Grey) 60 150
UPE400W Ultra400 White 60 150
UPE400BK Ultra400 Black 60 150
UPE800W Ultra800 White 60 150
UPE800BK Ultra800 Black 60 150

Ultra Tapes

Fabric ID Description
Weight
SM oz gsm
Width
in cm
UPE400 Tapes Tapes slit to 4” and 5”
UPE800 Tapes Tapes slit to 4” and 5”
Custom Tapes Tapes in all sizes custom order

Window

Fabric ID Description
Weight
SM oz gsm
Width
in cm
CHWIN 4 mil clear RUV film / UPE Ultra inserts 3.09 167 60 150
MW150B 4 mil clear RUV film / 22° 1000D black poly 4.0 171 60 150

 The Future is Now, and it Can’t Wait.

The legacy of Challenge Sailcloth spans four generations in the sailing textile industry.  In 1917, our family founded Howe and Bainbridge, one of the first sailcloth companies in the USA.  In the 1930s, DuPont® invented synthetic polyester and nylon fibers which we used to create the first Cordura® nylon mainsail cloth.  Moving from tar-impregnated cotton sails to technical synthetic textiles started a new era of sailboat racing and innovation.  We’ve been leaders at the forefront of textile innovation for over 100 years.  Looking forward, our focus is entirely on sustainability within the textile industry.

In 2020, Challenge Sailcloth launched a new company called Challenge Outdoor, spearheaded by world champion sailor and technical textiles expert, Hale Walcoff.  Hale had a vision to produce light, durable, and UV resistant materials for the outdoor sports industry using 100% recycled polyester. He wanted to produce fabrics that were best in class for the industry while being environmentally friendly.  Challenge Outdoor is dedicated to reducing real-world carbon emissions and promoting clean textile technology.  As outdoor enthusiasts, it is our duty to tackle the climate crisis.

This project would not have been possible as recently as five years ago, because recycled and natural component manufacturers had not achieved the performance levels required in strenuous and demanding outdoor sports. Thankfully, the global community demanded green tech, and the investment followed.  Moving full speed ahead, our development efforts will be focused on sustainable innovation across our product lines.   This is our new race against the clock and a challenge to the industry.  Solving the climate crisis requires world-wide collaboration and we welcome you to get on board.

Sustainability Starts with You

Energy-Efficient Manufacturing

Our textiles are produced at eco-friendly facilities powered by hydroelectric energy.
Our innovative manufacturing system eliminates expensive and energy intensive drying ovens, hot rooms for curing, and many other processes needed to laminate Nylon and Polyester with solvent-based adhesive.


We maintain stock in both the U.S. and Asia for better efficiency with our manufacturing partners and brands.